1992 - Smoke Grey 1.8i LS Cavalier WIP

Show off your pride and joy! All Mk3 Cavaliers are welcome (please post only one thread per car)
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Envoy CDX
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1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Acquired this car 10th October 2006 - bought from a VXon user called Girl Racer after inspecting it with Cav TD GLS from VXon.

Image

Relatively happy with the car, although she has needed some work. This thread will act as a WIP as I work on her and bring her up to a gleaming example of a cavalier.

If your going to post here, keep it constructive or hit the back button now please. Ta.

Modification Diary:

December 10th 2006 - Front Brakes pads replaced
December 12th 2006 - Changed the Gearstick
December 24th 2006 - Installation of the Rear Grab Handles & Electric Aerial
Janurary 5th 2007 - Installation of new Headlining, Carlton electric sunroof & GSi Seats.
Janurary 15th 2007 - Radio loom modified so that the 12+ and 12 memory were standard ISO
January 31st 2007 - New tyres, Federal Formoza 195/60/R14's
Janurary 31st 2007 - Tracking done and frightening results...
February 3rd 2007 - Installation of new drivers side wing
February 4th 2007 - New / replacement pattern wishbones fitted as original parts were failing
March 10th 2007 - Installation of replacement dashboard due to damage sustained by previous owner(s)
March 16th 2007 - Installation of GMAX 40mm Lowering Kit & Heated Leather seats.
April 8th 2007 - Front wheels balanced and steering corrected.
April 9th 2007 - Water pump and timing belt replaced - 124,000 miles on the clock
April 16th- Replacement of Rocker cover gasket & oil breather guaze
May 8th 2007 - Passed MOT - another 365 days of driving :)
June 29th 2007 - Replaced crappy LED washerjets on replacement bonnet with Vectra B washer jets
June 30th - Full coolant system flush / back flush - running much better now
July 22nd - Picked up Mk2 1.8 MPi engine
August 11th 2007 - Replaced rear brake cylinders / fitted new shoes (well, Kev did - I watched / cleaned parts up)
August 12th 2007 - Tested new brakes.
August 26th - September 1st 2007 - Installed rear electric window motors and loom
September 12th 2007 - Acquired new centre section for exhaust.
September 13th 2007 - Began cleaning up spare rocker cover I bought off Dave's Cav earlier this year
September 15th 2007 - Located a matching set of rear door cards without the window winder hole
September 22nd 2007 - Installed new door cards - a little quieter inside the car now.
October 6th 2007 - Rear flexi pipes replaced
January 1st 2008 - Head Gasket Replaced - SPi engine running nicely again.
January 12th 2008 - 1987 Cav Mk2 1.8MPI engine fitted (estimated 112bhp)
January 19th 2008 2.0 8 Valve Calibra engine mount & V Belt PAS Pump fitted
March 1st 2008 - New top tint windscreen fitted
March 2nd 2008 - Sound proofing installed, rear floor heaters, wired in OEM heated seat loom & fuel computer switch loom.
May 10th 2008 - New front pads fitted (in hindsight, should have gotten discs also).
May 18th 2008 - Omega varible wiper stalk installed and wired up.
May 19th 2008 - new rocker cover gasket fitted, along with more oil breathers cleaned out. Pulling much better now.
June 6th 2008 - Fitted Vectra handles to the drivers side front and rear - feels much tighter / newer when opening the door now.


Thread will be updated as and when more work is carried out.

More pictures to follow.

edit: Thought the to do list was best suited here.

To Do List 2008:

Re-wire heated leather Seats - Done! - HOW2 coming up in the next week or so.
Wire in Electric Door Mirrors
Re-wire the rear drivers side electric window (as it will only go down and not back up from the console.)
Tidy up the rear arches
Replace under headlight panel
Touch up bonnet and remove stone chips / early rust stages
Tidy Paintwork
Install rear floor heaters - Done!
Install floor well lights
Install Kerb lights into the doors (front and rears)
Replaces all door hinge pins (pins bought, just need fitted)
Realign passenger side doors
Replace A Pillar Trim
Clean up the head lining
Install al new bits of trim
Rub back, fill, and spray up rear lip spoiler for fitting
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Envoy CDX
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Engine was and still in rather filthy.

Image

I'm looking to see what can be done to clean up a spare rocker cover I have in my possesion.

This picture was taken next to St Paul's Church in Jarrow - just after it had been washed - scrubs up rather well for a car that doesnt appear to have been looked after previously.
(click on the thumb nail for full sized image)

Image Image Image
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Cavyman_130
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Cavyman_130 »

looking good mate, you have done some work on this.
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Ta, yeah a bit of work has gone into it now - Needs a new pair of wishbones which I acquired on eBay for £27.00 delivered :D which will hopefully tighten the front end back up. I have some power flex poly bushes to fit to the Anti Roll Bar links (which are also being renewed as they look original to the car (plus one is bent).

One day I'll be happy enough to stop (I think)
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Took these shots a month or two back, I can't really remember to be honest.

Image Image Image
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Well, new wishbones and sleeves purchased today.

Image Image

I have some power flex bushes that will be fitted to the arb links when these finally get fitted - should tighten everything back up nicely, as things feel a bit well, loose.

I guess we'll see :)
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Some new pictures after the car was valeted on Sunday. (Valeted for our 1st year of ownership)

Image

Image Image Image Image Image
Image Image Image Image
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Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Wired in the Heated seats created new loom to do so - some niggly problems, will resolve and post up a How2.
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Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Gaz
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Gaz »

How did you get the back so low?
Image
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Gaz wrote:How did you get the back so low?
MK2 Cav 1.8e engine :D
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Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Well, new speakers arrived today (Thanks for sending them so promptly Trish :) )

Should be installed tomorrow, hopefully with my heated door mirror looms (assuming I prep and solder them up tonight :)

Might even get the Vectra door handles in the fronts at least too - see how productive I feel in the morning.

Car is well over due a wash though..
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Well,
I finally got round to fitting the door speakers. The door handles and loom mods are on hold for the time being.

New speakers
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Cavyman_130 »

those look mint
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Cavyman_130 wrote:those look mint
sound pretty good, can't see anything of them now though, door cards cover them nicely :D
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Rich P »

those look good,simillar to my pioneers.havn't bothered fitting them yet
Drives a 1989 Mk3 cav sri 2.0 8v SEH
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Rich P wrote:those look good,simillar to my pioneers.havn't bothered fitting them yet
Chers :)
Hoping to get something a bit pokier to power them, but not important at the minute.. Funds are deplieted.. Need money for insurance on Friday and I'm short.. fun.....
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Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

To Do List 2008:

Re-wire heated leather Seats
Wire in Electric Door Mirrors
Re-wire the rear drivers side electric window (as it will only go down and not back up from the console.)
Tidy up the rear arches
Replace under headlight panel
Touch up bonnet and remove stone chips / early rust stages
Tidy Paintwork
Install rear floor heaters
Install floor well lights
Install Kerb lights into the doors (front and rears)
Replaces all door hinge pins
Realign passenger side doors
Replace A Pillar Trim
Clean up the head lining
Install sound deadening for floor, and relay carpets
Install al new bits of trim
Rub back, fill, and spray up rear lip spoiler for fitting
Pick up a set of alloys
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Envoy CDX
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Well, saw the new year in with the oil pump light flashing, new years day saw me replacing the head gasket. Fun!
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Cavyman_130 »

sounds fantastic mate
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Cavyman_130 wrote:sounds fantastic mate

wouldn'thave been too bad if it wan't raining when i worked on it.
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Greydj »

Is the 1.8MPi engine destined for this car?
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Greydj wrote:Is the 1.8MPi engine destined for this car?
Oh yes, Saturday the 13th Jan 2008.
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Well,

Engine is now installwd and runs (when i do some giggerly pokery with the fuel pump wiring)
Unfortunatly a few slight issues have arisen

gearbox doesnt like holding its oil any more
I no longer have power steering (at this time)
need to purchase a diesel header tank, or length of rubber hosing.
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Super_Cav »

Looks and sounds like you have/are putting alot of hard work into this Cav mate fair play to you well done :)

Danny 8-)
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Re: 1992 - Smoke Grey 1.8i LS Cavalier WIP

Post by Envoy CDX »

Thanks Danny, I do try.
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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