It all started when i thought id take my engine out to fix a couple of oil leaks as theyve been slowly winding me up and then decided to take the gearbox and transferbox out to clean up!!
So with the running gear out i thought id look behind the foam for a peek and i wish i hadnt lol found some rust just at the bottom of the drivers side just below the brake reservoir had a bit poke as you do and made a hole so thought fudge!!!!!! basically all those years of bleeding brakes fluid has ran down and took the paint off and filling up the header tank with water and spilling it has basically sat there and has been slowly eating the car away!!!!
So i would advise all calibra/cavalier owners to have a look and repair if necessary as you could leave it to late!!!!!
Luckly mine wasnt too bad and ive had it all cut out and replaced by a good friend of mine
So with it all repaired ive decided to go mad and weld all the seems up and fill them as im going for the smooth look its going to take a while but sod it if your going to do a job do it right
so thats how it stands heres a couple of pics of the work so far!!!
Went up to see my mate to see what he had getting done and im impressed to say the least he has got 99% of the welding up done he just needs to dress it up and get some filler in to smooth it off for me
Heres a couple of pics
First coat of filler
Filler rubbed down and final coat of stopper
Will take more pics as I progress. I must be bloody mad!!!!
Well the cars all prepped and off to the bodyshop for a lick of paint!!!
Heres a couple of pics of the cally ready to go!!!
Cant wait to get it back then the fun begins!!!!!!!
Heres another pic i got of it in the booth ;D
Ill let the pic do the talking!!!!
Well got some more bits done had the subframe and engine mountings etc powdercoated Red
Got another batch of bits off being done.
So its coming along nicely!!
Well picked some more bits up from the powdercoaters!!
Just got the front struts to get sent off to get blasted and coated when i get the car back!!!
Then hopefully start putting it back together!!
Progress is a little slow with having to clean and paint everything before putting it back together!!
Its starting to take shape!!
Just need to get a gearbox sorted and then engine will be goin back in!!
Got some more powder coating done think thats about it now on the front just the bottom arms to do and a few odds and sods
waiting for my gearbox to arrive then i can start putting it all together
Well not much done at the mo waiting on parts arriving!
Was bored so built up my alternator today with the powder coated cover and alloy pulley!!
Pure pimp!!!! lol
Got alittle bit more done. Powerflex bushes arrived so started to build the subframe and suspension back together.
All coming together nicely!!
Need to get more motivated lol
Decided to paint the gearbox and transfer box then bolted on the bits that were powercoated. Looks mint the pic doesnt do it justice!
Just busy putting the engine together waiting on my inlet manifold and timing belt backing plate coming back from the powdercoaters
Managed to build my front legs back up bought new hubs bearings and bilstein shockers and had my springs powdercoated black
Think they look quite cool lol
Picked up a couple of more things from the powercoaters!
Finally I can start putting my engine back together!!
Got abit more done the engines all built up and ready just have to take it off the stand fit the lightened flywheel, clutch and fit it to the gearbox and hopefully it will be sitting in the bay this week
Oh and before you ask yes the engines in my dining room lol
Well got a bit more done to say im happy is an understatement
A big thanks to Gar, Lee and Shaza!!!
Its in at last!!!!
Oh and a pic of the underneath!
Got some more bits back from the powdercoaters
Boost pipes and the bells and brackets for my brakes!
Well spent the morning putting a bit more on the engine and fitting my brakes its all starting to come together nicely
Fitted the superpro bushes to my steering arms torqued up the subframe and fitted the wheels and removed my sideskirts so shes looking a little better just trying to find the time to do it
Just trying to decide what radiator to put on!
Well back in the bodyshop having some paintwork done! Called down to see my mate Graeme to see how my car was getting on and its all painted no more bodykit!
Had enough of bodykits now just going for a more standard look !
Its been a while since ive touched the calibra but ive had other projects on the go my combo and now a cavalier turbo but Billing gave me the push to get my finger out my arse
So i dusted the calibra off spent the whole day sorting the wiring out and soldering broken wires etc and even fitted the dash back into the car really enjoyed tinkering on with the car so hopefully more updates to follow soon
Steva
, how long has it taken ? 
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