How2 - Upgrade your cav to 5 stud - By Greig SRI

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Envoy CDX
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How2 - Upgrade your cav to 5 stud - By Greig SRI

Post by Envoy CDX »

Document is a PDF file as I don't have the original photos used.

How2: convert to 5 stud.

Big thanks to Greig SRI for the How2!

This how2 assumes the following points:
  • You are using donor parts from a Vectra B
    You plan to use Cavalier V6 rear discs / calipers
    That you already have a 4 stud disc setup on the rear (if not, you will need a new handbrake cable)
5 Stud components from a Vectra B
Image


Changing the rear to 5 stud.

Got the hubs off the car. I had to remove the bottom bolt for the shock to get in about one of the hub nuts.
Image

On the bench I got the hubs off the back plates. Thay were well rusted together and took a lot of hitting with a big hammer.
Image

I cleaned off all the rust on the bits and painted everything.
Image

If painting (recomended) - leave to dry overnight

Once the paint has dried

Fit the back plate, disc shield and the 5 stud hub.
Image

Then the Cav V6 disc and the caliper.
Image

Setup the handbrake cable.

Now, the fronts are a bit more complicated if your using the Vectra front hubs (I suggest trying to locate V6 Calibra front legs that were produced after '96)


Heres the strut about to come off the car.
Image

Remove the Cav hub out of the strut
Heres the diffrance in the Vectra hub and the Cav hub.
Image

You'll need to have the 2mm machined off

Both 39mm here tho.
Image


Most likely you will need new wheel bearings (72mm x 37mm x 39mm)
Image

Struts fitted with the shortened hubs and new bearings
Image

Struts fitted to the car.
Image
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Envoy CDX
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Re: How2 - Upgrade your cav to 5 stud - By Greig SRI

Post by Envoy CDX »

Link updated. I'll try and de-construct the PDF and update the pictures.
Check the Rules!

Raw 8v Power! - Bad Cav, Naughty Cav... Cav want's to do 90!

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